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Compact robot cell designed to make the punching/joining process for bumpers more productive

The station makes it possible to process an almost unlimited number of bumper models and takes up only 10 x 3 m of production space. In addition, the robot cell not only punches holes for PDC sensors, wash nozzles and reflectors, for example, but it also attaches the relevant components and the necessary fixtures in the same production step.

The process steps of punching and attaching components or fixtures was designed as a completely automated machine solution using two robots: one robot feeds the bumpers to the punching tower; the second robot changes the tools (punch and die, for example). Because the punching tower can rotate 180 degrees, processing the bumper and replacing the tool can be done at the same time.

The model-specific parts of the station (goods carrier and tools) are stored on special shelves; modified variants can also be incorporated into the process easily during ongoing operation.

At a glance

It processes an unlimited number of bumper models and takes up only 10 x 3 m of production space

Space-saving robot cell with two industrial robots, one rotating punching tower and shelves for holding the model-specific tools and goods carriers.

Punches the holes for PDC sensors, wash nozzles or reflectors and attaches the corresponding fixtures or components in the same production step

High cycle rates

High precision for punching and attaching in the range of 0.1 mm

Low personnel costs from one-person operation


For almost 25 years, we have planned, developed and constructed robot-supported production systems as well as processing, assembly and handling solutions for our customers. Our more than 1,000 projects successfully implemented – from the robot cell to the completely interconnected production system – are a testament to our process expertise and experience across all industries.

We focus on custom-made solutions that include process analysis and design, software development and machine construction. We deliver them turnkey ready so they easily integrate into your production environment. We also offer standardized modular systems that can be easily and flexibly modified and are scalable to meet your production requirements.

We have compiled several sample projects so you can better understand how we operate.

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iNDAT Marina Schnoerer Marina Schnörer
Tel.: +49 6134 / 5648-164

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