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Robot cell for the mechanical inner deburring of drive and transmission shafts

One of the greatest production challenges in machine manufacturing is the automated deburring of deep drill holes with cross holes or intersecting drill holes. Such holes often occur in drive and transmission shafts. The words “speed” and “perfection” do not often belong in the same sentence, but with our newly developed deburring cell, we are able to walk the line between high cycle times and the best possible results: With the aid of robots and special tools, the burrs on the intersecting bore holes can be mechanically removed and at a speed and precision that have rarely been met yet.

At a glance

Innovative tool technology: Intersecting bore holes are removed using a special tool that is inserted into the deep drill hoes

Processes the various drive shafts based on type and at specific cycle times

Four stations for processing main types of drill holes on a drive shaft

Four processing stations with linear axes for inserting the special tools into up to four deep drill holes on a drive shaft

Five-station rotary table with placement and locating station

The special tool features very high thrusts and rotational speeds (1,000 – 20,000 rpms), resulting in low cycle times (e.g. Deburring one drive shaft with seven cross drill holes takes less than 40 secs.)

Robots with two parallel grippers for workpiece handling

Automated error detection (e.g. part defect) and idle time notification for efficient operation

Integrated blowing station for cleaning workpieces before and after machining

SAMPLE PROJECTS OF OUR ROBOTIC SYSTEMS AND AUTOMATION SOLUTIONS

For almost 25 years, we have planned, developed and constructed robot-supported production systems as well as processing, assembly and handling solutions for our customers. Our more than 1,000 projects successfully implemented – from the robot cell to the completely interconnected production system – are a testament to our process expertise and experience across all industries.

We focus on custom-made solutions that include process analysis and design, software development and machine construction. We deliver them turnkey ready so they easily integrate into your production environment. We also offer standardized modular systems that can be easily and flexibly modified and are scalable to meet your production requirements.

We have compiled several sample projects so you can better understand how we operate.

Are you planning a project, do you want more information or an appointment for a presentation?
Fill in the contact form or let us return your call.

iNDAT Marina Schnoerer Marina Schnörer
Tel.: +49 6134 / 5648-164
marina.schnoerer@indat.net

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