Parts spectrum
- Gear drive shaft and output shaft
- Planetary carrier
- Crankshafts
- Generator shafts
Process
- Deburring deep holes with pneumatically actuated cutting tool
- Rounding bores with milling and brushing tools
- Deburring both ends of bores with a spring-loaded deburring tool
- Schweißnahtentgraten mittels Schleifscheibe
- Deburring blind holes with cup and special shaped brushes
- Deburring interior/exterior of holes with milling cutter
Advantages
- Fast and cost-effective deburring
- Precise deburring processes and consistent quality
- Suitable for complex workpiece geometries
- High system autonomy thanks to automatic parts feeding
- Full preliminary acceptance test at iNDAT
- Quick installation and commissioning on site at the customer’s
- Problem-free integration into the manufacturing environment
Range of services
- Compact and flexible cells in modular design
- All iNDAT products are also available as customized solutions
- Complete solutions: automation/integration/software
- Service/maintenance
Product examples Deburring
ROBOT DEBURRING PROCESS FOR CRANKSHAFTS (TRUCK/PASSENGER CAR)
WORKPIECES:
Shaft length up to 1,200 mm , weight up to 150 kg.
SPECIFICATION:
Remove burrs from a free-form edge in 3D process. Mill a radius chamfer. Feeding via loading gantry, placement in two vee fixtures.
TOOLS:
Pneumatically-driven deburring spindles, brushes, milling heads.
CLAMPING:
Clamping/locating between head- and tailstocks.
RECOGNITION:
Oil hole position detected by camera system.
ADVANTAGES:
High part variance, offline programming, precise automatic deburring.
ROBOTIC DEBURRING PROCESS FOR DRIVE SHAFTS
WORKPIECES:
Max. length 600 mm, external diameter approx. 50 mm, weight 6 kg
SPECIFICATION:
Drill deep holes with depths up to 380 mm and bore diameter of 6 mm, parts positioned vertically on rotary indexing table. Process on both sides (from above and below)
TOOLS:
Deep hole deburring tool, pneumatically actuated
CLAMPING:
Rotary indexing table with parallel gripper, externally actuated
PARTS HANDLING:
6-axis robot with parallel gripper
RECOGNITION:
Type of part on conveyor recognized by camera
ADDITIONAL:
Chip extraction from deep holes before and after machining with industrial chip extractors
ADVANTAGES:
Precise, cost-efficient and fast deburring process, high degree of automation, rotary indexing table with 5 processing stations, suitable for machining parts on both sides, platform-based cell design (one transport unit)
ROBOTIC DEBURRING PROCESS FOR OUTPUT SHAFTS
WORKPIECES:
Max. length 350 mm, approx. diameter 185 mm, weight 6 kg
SPEZIFIKATION:
Rotary indexing table with max. three processing stations plus one loading and unloading station, multi-spindle heads, one part type, part in vertical position
TOOLS:
HEULE deburring tools with spring-loaded deburring blades, rod brushes, radial brushes, cup brushes
CLAMPING:
Rotary indexing table with collets, externally actuated
PARTS HANDLING:
6-axis robot with parallel gripper
RECOGNITION:
Part identification via RFID chip on pallet
ADDITIONAL:
Brushing outer weld seam, brushing balancing bore in separate unit
ADVANTAGES:
Precise, cost-efficient and fast deburring, high degree of automation, platform-based cell design (one transport unit)
ROBOTIC DEBURRING PROCESS FOR PLANETARY CARRIERS
WORKPIECES:
Height 45 mm, approx. diameter 190 mm, weight 2 kg
SPECIFICATION:
Rotary indexing table with max. two processing stations, max. two types of part per cell, multi-spindle heads
TOOLS:
HEULE deburring tools with spring-loaded deburring blades, rod brushes, finger milling cutters
CLAMPING:
Rotary indexing table with pneumatic locating pins
PARTS HANDLING:
6-axis robot with parallel gripper
RECOGNITION:
Via sensors
ADDITIONAL:
Deburring of beads/ribs
ADVANTAGES:
Precise, cost-efficient, fast process, high degree of automation, platform cell design (one transport unit)
ROBOTIC DEBURRING PROCESS FOR GENERATOR SHAFTS
WORKPIECES:
Rotor shaft, diameter 1,250 mm, length 15,000 mm
SPECIFICATION:
Feeding by crane with spreader bar, manual adjustment of pitch between set-down points. Deburr all milled edges with 6-axis robot mounted on linear axis
TOOLS:
Pneumatically-driven deburring spindles, files, brushes, milling machines
ORIENTATION DETECTION:
Alignment in 0° position via electronic spirit level, determination of axial shaft position via laser located on robot wrist flange
ADDITIONAL:
Offline programming of complete deburring process
ADVANTAGES:
Efficient, cost-effective and fast deburring
Application examples Deburring
iNDAT Robotics has decades of experience and know-how in deburring. Drive and output shafts, planetary gears, crankshafts and generator shafts are just some of the workpieces that have been the focus of numerous completed projects.
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